Pallet Calculator
The Pallet Calculator helps you determine how many identical boxes or items can be stacked efficiently on a single pallet. It takes into account the box dimensions, pallet size, maximum pallet height, and optional weight limits. This tool is ideal for freight managers, warehouse planners, and businesses shipping bulk goods.
Quick Navigation
- Pallet Calculator
- Using the pallet calculator
- Standardized pallet sizes
- Pallet stacking: calculation process
- Pallet utilization vs. ease of stacking
- How to calculate pallet requirement
- Advanced Pallet Calculator
- What is TI HI?
- Pallet Calculator FAQ
How to Use the Pallet Calculator
To determine how many boxes you can load on a pallet, follow these steps:
- Select the measurement unit (mm, cm, in, ft).
- Enter the dimensions (width, length, and height) of a single item.
- Choose a standard pallet or enter custom pallet dimensions.
- Optionally add item weight and pallet max load capacity.
- Adjust the max pallet height if needed.
The tool will then calculate the maximum number of items that can fit on the selected pallet using a simple stacking layout.
Standard Pallet Sizes
We support the most commonly used pallet types across Europe, America, and Asia. These preset options help save time when planning shipments or warehouse space.
| Pallet Type | Dimensions (W × L) |
|---|---|
| EUR-pallet | 800 mm × 1200 mm |
| EUR-2 / EUR-3 | 1200 mm × 1000 mm |
| EUR-6 (Half Pallet) | 800 mm × 600 mm |
| North America | 1219 mm × 1016 mm |
| America/EU/Asia | 1067 mm × 1067 mm |
| Asia | 1100 mm × 1100 mm |
| Australia | 1165 mm × 1165 mm |
| 914 Pallet | 914 mm × 914 mm |
| 1219 Pallet | 1219 mm × 1219 mm |
| 1400 Pallet | 1400 mm × 1400 mm |
If your pallet does not match any of the above, select "Custom" and input the exact width and length.
Stacking Orientation & Optimization
Boxes can be stacked in multiple orientations depending on dimensions. Our calculator checks six logical configurations based on aligning box dimensions with pallet width, length, and height. Only simple stacking is supported for practical handling:
- All boxes share the same orientation.
- Each configuration calculates items along pallet W × L × H.
- The most space-efficient result is displayed.
While complex stacking may slightly improve pallet utilization, it often complicates loading and increases labor time, making simple stacking more efficient in practice.
Real World Use Cases
This calculator is used by:
- Logistics Managers: Plan shipping loads and reduce wasted pallet space.
- Warehouse Planners: Optimize storage configurations and pallet racks.
- Manufacturers: Estimate packaging requirements and delivery plans.
- Retail Distributors: Improve product handling and reduce breakage.
Knowing how to maximize pallet capacity can reduce costs, improve shipping efficiency, and streamline storage operations.
Pallet Calculations
The information provided by Pallet Calculator, is particularly useful for maximising your goods distribution when sending export freight through a Freight Forwarder.
iCalculator Logistics Calculators are continually updated with new features and tools to support supply chain professionals and operational planners. Whether you need to calculate the volumetric weight of a shipment or determine how many items fit in a 40ft container, iCalculator provides accurate, accessible solutions tailored for the logistics industry.
All our logistics calculators are completely free to use and optimized for online interaction. If you experience any issues or you're looking for a specific calculator that isn't currently featured, please contact us. We're always open to feedback and new ideas to support the evolving needs of our users.
Pallet utilization vs. ease of stacking
Maximizing pallet utilization can significantly reduce shipping costs by minimizing wasted space. However, pushing for maximum density often leads to complex stacking arrangements that may slow down warehouse operations and increase labor effort. In practice, logistics teams often favor simpler, uniform stacking-even if it means using fewer items per pallet-because it ensures faster loading, safer handling, and easier compliance with transportation regulations.
Use this pallet calculator to find the right balance between efficient space usage and practical stacking methods, based on your operational priorities and carrier requirements.
How to calculate pallet requirement
A step-by-step guide to using the pallet calculator effectively:
- Select your preferred unit of measurement (mm = millimetres, in = inches)
- Enter the width of your cartons
- Enter the length of your cartons
- Enter the height of your cartons
- Specify the total number of cartons you plan to ship
- Select the pallet type you intend to use
The pallet calculator will automatically compute optimal stacking patterns and estimate the volumetric weight for your pallet configuration.
Advanced Pallet Calculator
The Pallet Calculator uses industry-standard logistics caveats and dimensions by default. Our Advanced Pallet Calculator allows you to override those defaults and customize key logistics variables to suit bespoke builds or vehicle-specific requirements.
Key features of the Advanced Calculator include:
- Overhang: Overhang can help optimize pallet space when quality control and packaging standards allow. Be sure to consult with your logistics coordinator before implementing overhang stacking, especially for light goods.
- Stackable: Stackable configurations significantly reduce transport costs by maximizing vertical space. Non-stackable loads incur additional cost and environmental impact.
- Max Pallet Height: By default, height restrictions reflect standard lower-deck aircraft limitations. Road and sea freight often allow taller builds but ensure health and safety considerations are applied.
- Any Way Up (↑↑): Only select this if goods and packaging support stacking in any orientation. This is typically signified with dual arrow markings.
- Pallet Weight: The tool accounts for the default weight of a standard wooden pallet as part of the overall freight weight.
What is TI HI?
TI HI, also known as Tie High, Ti by Hi, or Ti-High, refers to a common logistics metric used to describe pallet configuration. It denotes how many cartons fit per layer and how many layers can be stacked.
- TI (Cartons per level): The number of cartons placed in a single horizontal tier or layer. This is referred to as Cartons per level in our calculator.
- HI (Number of levels): The number of vertical layers that can be stacked on the pallet, within maximum height limits. Displayed as Number of levels in the calculator interface.
Whether you're shipping small packages, large cartons, or mixed freight, the iCalculator pallet calculator makes load optimization easy. From TI HI calculation to volumetric planning and custom pallet configurations, our tool is designed to save you time and reduce shipping costs.
Pallet Calculator FAQ
Below you'll find answers to common questions about using the pallet calculator, understanding pallet dimensions, and optimizing stack efficiency.
What is a pallet calculator?
A pallet calculator is a tool that helps determine how many boxes or items can fit on a pallet based on their dimensions and stacking method. It can also account for pallet size, max weight, and height constraints.
Can I enter box weight and pallet weight capacity?
Yes. You can input the individual box weight and the maximum pallet capacity. The calculator will ensure that the total weight of the stacked boxes does not exceed the allowable pallet load.
What units can I use in the calculator?
The pallet calculator supports multiple units including millimetres (mm), centimetres (cm), decimetres (dm), inches (in), and feet (ft). It dynamically adjusts based on your selection.
Does the pallet calculator work for custom pallet sizes?
Yes. Simply select the "Custom" option from the pallet type dropdown, and you'll be able to manually enter the pallet's width and length.
What stacking options are supported?
Currently, the calculator supports "Simple" stacking, where all items are aligned in the same orientation. This ensures practical and efficient stacking in most warehouse and shipping scenarios.
How accurate is the pallet stacking result?
The stacking result is highly accurate for simple box arrangements. Complex interlocking or Tetris-style stacking is not yet supported, but may be added in future versions.
What is a pallet calculator used for?
It helps determine how many items of the same size and weight can be stacked on a pallet within specific size and weight limits, optimizing freight planning.
What does TI HI mean in pallet logistics?
TI HI represents the number of cartons per layer (TI) and the number of layers (HI) that can be stacked. It's a shorthand for describing pallet configurations.
Can I use this calculator for custom pallet sizes?
Yes. Select "Custom" from the pallet type dropdown to enter your own pallet dimensions.
Does the calculator support metric and imperial units?
Yes. You can choose from mm, cm, dm, inches, and feet depending on your preference.
What is volumetric weight and why does it matter?
Volumetric weight reflects the space a shipment occupies. It's often used by carriers to calculate shipping costs when cargo is bulky but lightweight.
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